Product Introduction
The 3-in-1 molding machine is a multi-functional food forming equipment that integrates extrusion molding, filling, and wire cutting. It is specifically designed for industrial biscuit and snack food production.
Specification
|
Dimensions |
Purpose |
Capacity |
Voltage / Power |
Weight (ca.) |
Packing weight (ca.) |
|
550×930×1410mm |
Filling for cookies and puffs |
25 rows/min |
Single Phase 220V / 1.2KW |
350kg |
500kg |
Core Advantages
Three Processes in One Machine: The equipment integrates extrusion, core-clamping, and wire cutting functions, replacing multiple independent machines.
Full Servo Control: Utilizing an independent servo drive system, it precisely controls feeding, core-clamping, and cutting actions, effectively improving product weight, dimensional stability, and appearance.
Quick Line Change Design: The molds and nozzles feature a modular, quick-release structure, making product switching and cleaning more convenient.
Hygienic Structural Design: The entire machine is constructed from food-grade SUS304 stainless steel. The open structure reduces unsanitary areas, facilitating disassembly, cleaning, and routine maintenance.
Products You Can Produce
Wire Cut Cookies: Suitable for American-style cookies, cranberry cookies, chocolate chip cookies, etc.
Extruded Cookies: Suitable for butter cookies, fancy cookies, and two-tone cookies.
Sandwich Cookies: Supports various fillings such as jam, chocolate sauce, and cheese.
Energy Balls and Protein Snacks: Suitable for molding high-viscosity functional foods.
Pet Snacks: Supports the production of pet biscuits and soft snacks.
Suitable Dough Types
High-Oil Dough: Suitable for high-oil formulas such as butter cookies.
High-Viscosity Materials: Supports special formulas such as protein bars and energy balls.
Products Containing Particles: Can process granular materials such as chocolate chips and chopped nuts.
Various Filling Ingredients: Supports liquid or semi-liquid fillings such as chocolate, jam, and cheese.
Technical Specifications
|
Parameter |
Specifications |
|
Model |
3FM-600 / 3FM-800 / 3FM-1000 |
|
Working Width |
600 / 800 / 1000 mm |
|
Capacity |
Depending on product size |
|
Product Weight Range |
5-150 g |
|
Filling Ratio |
10%-50% Adjustable |
|
Hopper Volume |
35 L × 2 |
|
Control System |
PLC + Touch Screen |
|
Servo Motors |
2-4 Sets |
|
Power Supply |
380V / 50Hz / 3Ph |
|
Installed Power |
4-10 kW |
|
Main Material |
Food-grade SUS304 Stainless Steel |
|
Machine Dimensions |
Customized |
|
Machine Weight |
Approx. 800-1500 kg |
Customization Capabilities
Product Shape Customization: Customize molds, nozzles, and special patterns according to samples or drawings.
Product Weight Customization: Support parameter adjustments and recipe storage for different product specifications.
Temperature-Controlled Filling System: Optional heating hopper, suitable for chocolate and high-viscosity fillings.
Automated Production Line Solutions: Can be integrated with tunnel ovens, cooling lines, and packaging lines.
New Product Development Support: Provides product testing, process verification, and pilot production services.
Business Information
Delivery Time: Standard equipment delivery time is typically 45-60 days.
Installation Services: Provides remote guidance and on-site installation and commissioning services.
Spare Parts Support: Long-term supply of standard spare parts ensures continuous equipment operation.
Warranty Service: 12-month quality guarantee for the entire machine.
Manufacturing Capabilities
CNC Machining Center: Core components are machined in-house to ensure manufacturing precision.
Assembly Workshop: Standardized assembly processes ensure product quality.
Testing Center: All equipment undergoes performance verification and trial testing.
Finished goods warehousing and container loading: Possesses mature export packaging and delivery capabilities.
Company Strength
10+ Years Manufacturing Experience
Established in 2013, Pinchain specializes in baking machinery R&D and manufacturing, serving bakeries, food factories, and global distributors.
Complete Equipment Solutions
Provides mixing, forming, baking, cooling machines, and automated production lines for different production needs.
OEM/ODM Customization
Offers customized machine design and production solutions based on customers' products, capacity, and processing requirements.
Reliable Quality Control
Controls quality through standardized production, component inspection, assembly, and performance testing.
Global Supply Capability
Supports overseas orders with professional service, technical support, and stable delivery capability.
FAQ
Q: Can this machine produce my product?
A: Yes. Please provide product images, dimensions, weight, formula characteristics, or samples. Our engineers will assess product feasibility and recommend suitable molds and configurations.
Q: What products can one machine produce?
A: The machine can produce wire-cut cookies, extruded cookies, sandwich cookies, two-tone cookies, energy balls, protein snacks, and some pet food, enabling multi-product co-production.
Q: How long does product changeover take?
A: Utilizing a modular quick-release design, changing molds and nozzles typically takes only 15-30 minutes. The PLC can store multiple sets of formula parameters, enabling rapid line changeover.
Q: What is the actual capacity of the machine?
A: Actual capacity depends on product size, weight, and formula. We can provide corresponding capacity data in kg/h, pcs/h, or tray/h based on your product requirements.
Q: Can the machine handle high-viscosity or particulate materials?
A: Yes. The equipment can process high-oil, high-viscosity dough and supports granular materials such as chocolate chips, chopped nuts, and fruit pieces. Specific particle sizes need to be confirmed based on the product.
Q: Does it support customized molds and special patterns?
A: Yes. We can customize nozzles, molds, and special patterns according to product samples or design drawings to meet the needs of different markets and brands.
Q: Can it be connected to existing production lines?
A: Yes. The equipment can be connected to existing mixers, tunnel ovens, cooling lines, metal detectors, and packaging equipment to achieve automated production.
Q: What is the equipment delivery time?
A: The standard equipment delivery time is usually 45-60 days; customized projects require confirmation of the specific delivery date based on configuration and mold development.
Q: Does it provide installation and after-sales service?
A: We provide remote installation guidance, video training, and on-site commissioning services, as well as equipment operation training, maintenance guidance, and long-term technical support.
Q: How are equipment warranties and spare parts guaranteed?
A: The whole machine usually comes with a 12-month warranty. Commonly used and easily damaged parts are kept in stock for a long time, which can quickly provide spare parts supply and ensure the long-term stable operation of the equipment.
