Product Introduction
The Ultrasonic Frozen Cookie Slicing and Plating Machine is an automated device for industrial baking production. It integrates ultrasonic cutting, precise feeding, and automatic traying functions to achieve continuous production of frozen cookie dough from slicing to plating.
Specification
|
Model |
Dimensions |
Cutting Height |
Cutting Width |
Cutting Thickness |
Capacity |
Voltage / Power |
Weight |
|
PC-301B |
1750×890×1570 mm |
65mm |
400mm |
2–20mm |
55 strokes/min |
220V / 0.75KW |
256kg |
Core Advantages
Ultrasonic Cutting: Employs a high-frequency ultrasonic vibration cutter head, reducing cutting resistance and minimizing adhesion and deformation.
Servo Precision Control: Utilizes a servo-driven cutting system for precise adjustment of slice thickness.
Automatic Slicing and Tray Loading: Integrates feeding, slicing, and tray loading functions, reducing manual operation.
Food-Grade Construction: Food contact parts are made of SUS304 stainless steel, featuring a simple structure for easy cleaning and minimizing hygiene risks.
Technical Parameters
|
Parameter |
Specification |
|
Machine Model |
UC Series |
|
Cutting Technology |
High-Frequency Ultrasonic Cutting |
|
Application |
Frozen Cookies / Cookie Dough / Biscuits |
|
Production Capacity |
Customized According to Product Size |
|
Cutting Thickness |
Adjustable |
|
Cutting System |
Servo-Controlled Ultrasonic Blade |
|
Tray Aligning System |
Automatic Servo Tray Alignment |
|
Applicable Tray Sizes |
400×600 mm / 600×800 mm / Customized |
|
Control System |
Siemens / Mitsubishi PLC Touch Screen |
|
Electrical Components |
Omron / Schneider / SMC |
|
Material |
Food-grade SUS304 Stainless Steel |
|
Power Supply |
220V / 380V / 415V, 50Hz / 60Hz |
|
Air Pressure |
0.5-0.7 MPa |
|
Machine Dimension |
Customized |
Application Areas
Frozen Cookie Production
Suitable for frozen dough products such as butter cookies, chocolate chip cookies, and cranberry cookies, enabling standardized slicing and plating.
Industrial Baking Plants
Adapts to continuous production lines, improving production stability and product consistency.
Central Kitchens and Chain Distribution
Reduces manual operations and achieves standardized supply across multiple stores.
Production Process
Automatic Feeding
Frozen dough enters the equipment via a conveyor system, ensuring stable feeding.
Ultrasonic Cutting
High-frequency vibrating blades perform precise slicing, reducing adhesion and deformation.
Automatic Plating
Sliced products are automatically arranged onto baking trays, improving plating efficiency.
Subsequent Production Connections
Can be connected to baking, freezing, and packaging equipment for automated production.
Manufacturing and Quality Control
Professional R&D and Manufacturing
Focusing on the R&D and manufacturing of industrial baking machinery, possessing design, processing, assembly, and debugging capabilities.
Strict Quality Testing
Covering raw materials, electrical systems, mechanical structures, and overall machine operation testing to ensure stable equipment operation.
Factory Testing
The entire machine undergoes testing before shipment to verify cutting performance, operational stability, and production capacity.
Customization Capability
Capacity Customization: Supports single-channel, dual-channel, and different capacity configurations to meet diverse production needs.
Product Customization: Supports adjustments for different cookie sizes, shapes, and slice thicknesses.
Line Integration: Can be connected to forming machines, freezing equipment, baking equipment, and packaging lines.
Installation and After-Sales Service
Installation Support: Provides installation guidance, operation training, and remote commissioning.
Technical Support: Provides fault analysis, maintenance guidance, and operational support.
Warranty Service: Provides equipment warranty and long-term spare parts supply.
Company Strength
10+ Years Manufacturing Experience
Established in 2013, Pinchain specializes in baking machinery R&D and manufacturing, serving bakeries, food factories, and global distributors.
Complete Equipment Solutions
Provides mixing, forming, baking, cooling machines, and automated production lines for different production needs.
OEM/ODM Customization
Offers customized machine design and production solutions based on customers' products, capacity, and processing requirements.
Reliable Quality Control
Controls quality through standardized production, component inspection, assembly, and performance testing.
Global Supply Capability
Supports overseas orders with professional service, technical support, and stable delivery capability.
FAQ
Q: What types of cookies can this machine process?
A: This equipment is suitable for a variety of frozen baked products, including butter cookies, chocolate chip cookies, cranberry cookies, nut cookies, and other frozen cookie doughs. The processing can be adjusted according to the product recipe and size.
Q: Wan the machine cut frozen cookie dough automatically?
A: Yes. The equipment integrates automatic feeding, ultrasonic cutting, and automatic traying functions, achieving continuous automated production from frozen dough feeding to finished product arrangement, reducing manual operation.
Q: What are the advantages of ultrasonic cutting compared with traditional blades?
A: Ultrasonic cutting reduces cutting resistance through high-frequency vibration, reducing sticking, deformation, and breakage. It is especially suitable for frozen cookies containing chocolate, nuts, or other particles, improving the cut quality.
Q: What is the production capacity of this machine?
A: The equipment's production capacity varies depending on the cookie size, thickness, recipe, and production configuration. We can provide single-channel, dual-channel, or customized solutions based on the customer's target output.
Q: Can the cutting thickness be adjusted?
A: Yes. The slicing thickness can be adjusted via a PLC touchscreen to meet the production needs of different cookie sizes and maintain stable precision during continuous production.
Q: Can the machine be customized for different cookie sizes and shapes?
A: Yes. The equipment supports customization of different product sizes, shapes, arrangements, and tray specifications to meet the needs of different brands and production lines.
Q: What materials are used for food contact parts?
A: Food contact parts are mainly made of food-grade SUS304 stainless steel, which has good corrosion resistance and cleaning and maintenance performance, meeting the requirements of food processing equipment.
Q: Can this machine integrate with our existing production line?
A: Yes. The equipment can be connected to forming machines, freezing equipment, baking equipment, and packaging lines to automate the production process and improve overall production efficiency.
Q: What support do you provide for overseas customers?
A: We provide English technical materials, installation guidance, operation training, remote commissioning, and after-sales technical support to help overseas customers quickly start production.
Q: What is the delivery time and spare parts policy?
A: The delivery time depends on the equipment configuration and order requirements. We provide long-term spare parts supply, support the maintenance of critical components, and reduce the risk of equipment downtime.
