Product Overview
The Ultrasonic Automatic Paper Insertion Cutting Machine is designed for fully automated portioning of cakes and desserts with simultaneous paper insertion. Using ultrasonic cutting technology, it produces clean, precise cuts while automatically placing separator paper between slices, improving production efficiency and simplifying downstream packaging.
Paper Feeding Mechanics & Anti-Jam System
Servo-Driven Web Tension: Motorized rollers match paper unwind speeds to the blade stroke, preventing paper tearing and misfeeds during high-speed runs.
Static Elimination: Built-in ionization bars neutralize static charges on the paper roll, stopping sheets from clinging together or jamming in humid factory conditions.
Adjustable Width Cassette: Accepts paper roll widths from 50mm to 160mm. Adjustments for different cake heights require no hardware swaps.
Specification
|
Model |
Size (L×W×H) |
Blade Width |
Capacity / hour |
Voltage / Power |
Weight |
|
PC-1000A |
1900×1200×2300 mm |
305mm |
120–140 pcs |
220V / 3KW |
616kg |
Core Advantages
Cutting and Paper Insertion in One Process
The machine synchronizes ultrasonic cutting with automatic paper placement, eliminating manual separator insertion.
Ultrasonic Cutting
High-frequency blade vibration minimizes cutting resistance, allowing soft, creamy, sticky, and layered products to be cut with smooth edges and minimal surface deformation.
Accurate Slice Positioning
Servo-driven positioning controls the cutting sequence and paper placement to maintain consistent slice dimensions and separator alignment throughout continuous production.
Continuous Product Feeding
The conveyor system supports uninterrupted product transfer, making the machine suitable for integration into automated cake production and packaging lines.
Reduced Product Waste
The non-stick ultrasonic blade decreases cream adhesion and product residue during cutting, helping improve yield while reducing cleaning frequency.
Recipe-Based Production Control
Operators can save and switch cutting programs for different cake sizes, paper dimensions, and slicing patterns through the PLC interface.
Process Reliability Verification
Before shipment, each machine undergoes production verification, including:
- Ultrasonic frequency stability testing
- Paper feeding synchronization verification
- Servo positioning accuracy inspection
- Continuous cutting operation test
- Product sample validation
- Electrical safety inspection
- Full machine trial run
Installation & Delivery
- Export wooden crate packaging
- Shock-resistant transportation protection
- Installation and commissioning guidance
- Remote technical support
- Spare parts supply
- Operation manual provided
Factory & Hard-Power Focused
Timeline & Footprint:
Established in 2013, expanding into a 12,000 square meters manufacturing base strategically situated in Foshan's high-tech industrial center.
Human Resources:
A robust workforce of 400+ employees, including a dedicated engineering division led by national senior baking machinery experts.
Compliance & Intellectual Property:
Operating under strict EU CE Certification standards, supported by multiple proprietary utility and design patents.
Global Reach & Client Base:
Empowering over 3,000 global customers with reliable export capabilities across Europe, Southeast Asia, Northeast Asia, and international markets.
FAQ
Q: What separator paper specifications are supported?
A: The machine can be configured for different food-grade separator paper sizes, thicknesses, and materials according to your product dimensions and packaging requirements.
Q: How long does it take to change over to another cake size?
A: Product changeover mainly involves selecting a stored recipe and making minor positioning adjustments, allowing fast switching between production runs.
Q: Can customer products be tested before ordering?
A: Yes. Sample testing is available to verify cutting quality, paper insertion accuracy, and overall production performance before final machine configuration.
Q: What factors affect ultrasonic cutting performance?
A: Product temperature, ingredient composition, product height, and cutting speed all influence cutting quality. Machine parameters can be optimized according to the specific product.
Q: Is daily cleaning complicated?
A: No. Food-contact components are designed for convenient cleaning, and the ultrasonic blade can be cleaned using standard food equipment sanitation procedures.
Q: Can the machine match the speed of an existing production line?
A: Yes. Equipment speed and conveying parameters can be configured to synchronize with upstream and downstream bakery processing equipment.
Q: What information is required before equipment selection?
A: To recommend the appropriate configuration, we typically require product dimensions, cutting pattern, production capacity, separator paper specifications, and existing production line layout.
Q: What documents are provided with the machine?
A: The equipment is supplied with an operation manual, electrical drawings, maintenance documentation, spare parts list, and commissioning guidance for installation and operation.
