Features
The Automatic Tilting Bowl Dough Mixer is an industrial-grade, high-capacity solution designed for automated bakery lines. Featuring heavy-duty spiral mixing and a hydraulic/motorized tilting system, it eliminates manual dough handling, prevents temperature spikes during gluten development, and connects directly to downstream hoppers or dividers.
Specification
|
Model |
Capacity |
Dimensions (L×W×H) |
Voltage / Power |
Weight |
|
|
PC-75HSH |
Capacity for 3 bags of flour |
1665x1520x1500mm |
380V/11KW |
1100kg |
|
|
PC-100HSH |
Capacity for 4 bags of flour |
1665x1520x1600mm |
380V/14.5KW |
1176kg |
|
|
PC-125HSH |
Capacity for 5 bags of flour |
1700x1560x1600mm |
380V/17KW |
1266kg |
|
Key Technical Advantages
Hands-Free Dough Discharge: Motorized bowl tilting transfers up to 300kg of dough instantly to downstream equipment, cutting batch changeover time to under 2 minutes.
High-Torque Gear Transmission: Hardened alloy steel gearbox delivers stable torque for low-hydration or high-viscosity doughs, ensuring 24/7 continuous operation.
Smart PLC Recipe Management: Touchscreen PLC stores up to 20 multi-stage mixing profiles (speed, time, rotation), ensuring 100% batch repeatability.
Sanitary Engineering: Full SUS304 stainless steel bowl and hook with rounded, seamless corners for rapid washdown and strict HACCP compliance.
Applications
Optimized for continuous, high-output production across distinct commercial lines:
Artisan & High-Hydration Bread: Ciabatta, Baguette, Sourdough (up to 85%+ hydration).
Heavy & Laminated Dough: Croissant, Danish, Puff Pastry, Pie Crust.
High-Yield Fast Food: Pizza, Bun, Toast, Bagel.
Industrial Bakery Systems: Frozen Dough production & Central Kitchen supply.
Optional Configurations
To integrate seamlessly into unique plant layouts and global grids, we provide the following verified industrial upgrades:
Premium Component Packages: Upgrade to 100% Siemens/ABB main motors, Schneider/Omron low-voltage switchgear, and NSK heavy-duty double-row roller bearings.
Grid Adaptation: Universal voltage transformers configured for 220V / 380V / 415V / 440V at both 50Hz and 60Hz cycles.
Variable Drive Systems: Optional Delta/Invertek VFD (Variable Frequency Drive) for infinite, recipe-specific speed profiling.
Industrial Frame Finishes: Standard premium painted carbon steel frame, or upgraded Full SUS304 Stainless Steel Exterior for high-salinity or heavy washdown environments.
Enterprise Branding (OEM): Laser-etched localized metal nameplates, specific client inventory serial coding, and translated HMI/User Manuals.
Manufacturing & Quality Control
Every industrial mixer undergoes a rigorous 7-step factory verification protocol before crating to ensure 24/7 reliability:
Concentricity Alignment: Dial indicator testing of the mixing hook to prevent uneven bowl wear.
Bowl Rotation Accuracy: Micro-clearance testing between the bottom of the bowl and the hook.
Gearbox Run-in: 4-hour continuous transmission running test under variable speeds.
Motor Load Testing: Real-world resistance and amp-draw testing under high-viscosity load conditions.
Hydraulic Tilting Verification: 50+ continuous automatic tilting cycles tested for pressure stability.
Electrical Safety Audit: Grounding continuity, insulation resistance, and emergency stop testing.
Pre-Delivery Trial: Real dough trial run with video proof provided to the buyer.
Factory & Hard-Power Focused
Timeline & Footprint:
Established in 2013, expanding into a 12,000 square meters manufacturing base strategically situated in Foshan's high-tech industrial center.
Human Resources:
A robust workforce of 400+ employees, including a dedicated engineering division led by national senior baking machinery experts.
Compliance & Intellectual Property:
Operating under strict EU CE Certification standards, supported by multiple proprietary utility and design patents.
Global Reach & Client Base:
Empowering over 3,000 global customers with reliable export capabilities across Europe, Southeast Asia, Northeast Asia, and international markets.
FAQ
Q: What exact dough hydration range can this gear-driven mixer handle?
The heavy-duty, hardened alloy steel transmission handles a broad range from 45% (stiff, dense doughs like bagels or heavy pastry) up to 85%+ (high-hydration artisan doughs like ciabatta). The gear system prevents the slipping and speed drops common in belt-driven mixers under high-viscosity loads.
Q: Can the tilting discharge height be customized for our existing downstream hoppers?
Yes. While our standard discharge clearance is designed for standard bakery line hoppers, our engineering division can adjust the hydraulic tilting stroke, discharge height, and tipping angle during the blueprint stage to align perfectly with your existing dough elevators or volumetric dividers.
Q: What certifications do you provide for customs clearance and factory audits?
Every unit ships with a full compliance packet, including the European Union CE Certificate, ISO9001:2015 Quality Management documentation, and an individual Factory Test Report. All food-contact parts are accompanied by material certificates verifying SUS304 food-grade stainless steel compliance.
Q: How do you handle international warranty fulfillment and emergency spare parts?
The mixer comes with a 12-month comprehensive structural warranty. Because we utilize globally recognized brands (Siemens, Schneider, Omron) for critical electrical elements, components can be sourced locally for immediate replacement. Proprietary mechanical components are stocked in our central facility and dispatched via DHL/FedEx priority air within 48 hours.
Q: What standard safety mechanisms are integrated into the machine?
Operator safety is maintained through a triple-redundant system: a physical SUS304 safety guard with electronic interlock switches (the machine stops instantly if the guard is lifted), an independent hydraulic check valve to prevent accidental bowl drops during pressure loss, and multiple dual-circuit Emergency Stop buttons.
Q: Does the machine require complex on-site assembly upon arrival?
No. The mixer is shipped as a fully assembled, single-structure unit inside an export-grade wooden crate. Once uncrated, it only requires anchoring to a level industrial floor, connecting to your local 3-phase power supply, and verifying the hydraulic fluid level.
Q: What is the typical production lead time and shipment preparation?
Standard voltage models (380V/50Hz) feature a production cycle of 20 to 25 days. Specialized voltages, custom discharge heights, or variable frequency drive (VFD) configurations require 35 to 45 days.
