Product Introduction
The Continuous Dough Divider is an automated device for continuously dividing fermented dough. It uses volumetric metering technology to continuously divide dough into uniform dough pieces, suitable for production lines of toast, hamburger buns, dinner rolls, pizza, and frozen dough.
Specification
|
Model |
Fuselage Structure |
Weight Range of Split |
Accuracy Range |
Voltage / Power |
Dimensions (L×W×H) |
Weight |
|
PC-901 |
Full 304 Stainless Steel |
1P: 50–500g 1P: 2,000 pcs/hour 2P: 50–250g 2P: 4,000 pcs/hour 3P: 20–100g 3P: 6,000 pcs/hour 4P: 15–80g 4P: 8,000 pcs/hour |
±1g |
380V / 1.5KW |
880×1200×1500 mm |
420kg |
Core Advantages
High-Precision Segmentation: Utilizing servo control and volumetric metering technology, weight error can be controlled within ±1% to 2%.
Continuous High-Output Operation: Featuring a continuous feeding design, the maximum capacity reaches 12,000 pcs/h, meeting the continuous production needs of large-scale bread factories.
Compatible with Multiple Dough Recipes: Capable of processing toast, pizza, and doughs with high water content, high sugar, and high oil content, meeting the production needs of multiple product categories in one machine.
Food-Grade Hygienic Design: The entire machine is constructed of SUS304 stainless steel, with an open structure design for easier disassembly and cleaning.
Applications
- Toast and Sliced Bread Production
- Suitable for industrial toast and sliced bread production lines.
- Hamburger and Hot Dog Bun Production
- Suitable for high-speed production of small-sized dough.
- Pizza and High-Water-Content Dough Production
- Suitable for pizza, focaccia, and other products.
- Frozen Dough Production
- Improves automation and consistency of frozen dough.
Technical Specifications
|
Item |
Specification |
|
Capacity |
2,000–12,000 pcs/h |
|
Dough Weight Range |
30–1,000 g |
|
Weight Accuracy |
±1–2% |
|
Hopper Capacity |
100–300 L |
|
Power |
3.5–7.5 kW |
|
Voltage |
220V / 380V / 415V |
|
Control System |
PLC + Touch Screen |
|
Machine Material |
SUS304 Stainless Steel |
|
Air Pressure |
0.6 MPa |
Production Line Integration
Supports full line automation. Seamlessly connects with existing baking equipment for automated production.
Production Flow:
Mixing → Dividing → Rounding → Proofing → Moulding → Panning → Baking
Supporting Equipment:
Dough Mixer
Dough Lifter
Conical Rounder
Intermediate Proofer
Dough Moulder
Automatic Panning System
Communication Interfaces:
Modbus
Profinet
Ethernet/IP (Optional)
Customization Capabilities
Capacity Customization: Supports 1–6 channels and customization for specific weight ranges.
International Standard Customization: Supports different national voltages, frequencies, and multilingual systems.
Special Dough Solutions: Supports high-sugar, high-oil, and special recipe optimization.
Packaging & Delivery
Safe Packaging: Uses export-grade wooden crates and moisture-proof packaging.
Global Shipping: Supports full container load (FCL) and less than container load (LCL) shipping.
Installation & Training: Provides remote guidance and operation training.
Rapid Spare Parts Supply: Rapid delivery of commonly used spare parts to reduce downtime.
Company Strength
10+ Years Manufacturing Experience
Established in 2013, Pinchain specializes in baking machinery R&D and manufacturing, serving bakeries, food factories, and global distributors.
Complete Equipment Solutions
Provides mixing, forming, baking, cooling machines, and automated production lines for different production needs.
OEM/ODM Customization
Offers customized machine design and production solutions based on customers' products, capacity, and processing requirements.
Reliable Quality Control
Controls quality through standardized production, component inspection, assembly, and performance testing.
Global Supply Capability
Supports overseas orders with professional service, technical support, and stable delivery capability.
FAQ
Q: What types of dough can this machine process?
A: The equipment is suitable for toast, hamburger buns, pizza, dinner rolls, sweet bread, and frozen dough. It can handle high-hydration, high-sugar, high-oil, and sticky fermented doughs.
Q: What is the dough weight range?
A: The standard weight range is 30–1,000g, depending on the machine model. Customization is also available to meet product requirements.
Q: What is the weight accuracy?
A: The equipment uses a high-precision volumetric metering system. The weight error is typically controlled within ±1% to 2%, depending on the dough formula and production conditions.
Q: What is the production capacity?
A: Depending on the model, the production capacity ranges from approximately 2,000 to 12,000 pcs/h, which can meet the needs of medium to large-scale industrial baking production.
Q: Can the machine process high-hydration dough?
A: Yes. The equipment is suitable for high-hydration dough, with a recommended moisture content of 50%–75%. Specific moisture content needs to be confirmed through testing based on the customer's formula.
Q: Can the divider be integrated into our existing production line?
A: Yes. The equipment supports integration with mixers, rounding machines, intermediate proofing boxes, shaping machines, and automatic tray systems, and we can provide complete line layout solutions.
Q: Do you provide dough testing before ordering?
A: Yes. Customers can send raw materials or provide recipes, and we can conduct trial runs and provide operating videos, weight data, and equipment selection suggestions.
Q: How long does it take to change product specifications?
A: The equipment supports quick changeovers. Weight changes can be completed by adjusting parameters via the touchscreen. Changeover time is typically approximately 5–10 minutes.
Q: What is the lead time and warranty period?
A: The standard equipment delivery time is typically 30–60 days. The equipment comes with a 12-month warranty, and long-term technical support and spare parts service are provided.
Q: Do you provide installation and after-sales support?
A: We provide remote installation guidance, video training, and on-site commissioning services. Commonly used spare parts can be shipped quickly, helping customers reduce downtime and ensure continuous production.
