Product Overview
Fully Automatic Dough Divider and Rounder is a high-efficiency industrial solution integrating volumetric dividing and conical/belt rounding into a single footprint. Engineered for continuous, damage-free dough processing in high-volume bakery production lines.
Specification
|
Model |
Standard |
Scope |
Dimensions |
Voltage / Power |
Net Weight |
|
PC-30SY - PC-36SY |
30 pcs/time – 36 pcs/time |
30–100g / 20–80g |
480×600×1430 mm |
380V / 0.75KW |
460kg |
Technical Highlights
Preservation of Gluten Structure: Gentle, low-stress dividing mechanism prevents dough degasification and gluten tearing, ensuring consistent oven spring and cell structure.
Strict Weight Accuracy: Precision-machined volumetric pistons achieve repeatable portions with an error margin of less than 2% (depending on dough consistency).
Industrial-Grade Reliability: Driven by synchronous heavy-duty motors for 24/7 continuous operation with minimal mechanical fatigue.
Sanitary Engineering: Built entirely from certified SUS304 stainless steel and food-grade non-stick plastics. Open-frame design allows complete washdown in under 30 minutes.
Customization Options
|
Specification Item |
Industrial Standard Range (Customizable) |
|
Production Capacity |
1,000 – 6,000 pcs/hour (Based on configuration) |
|
Dough Weight Range |
20g – 150g / 50g – 400g (Interchangeable drums available) |
|
Hopper Capacity |
40L / 80L / 120L (With optional Teflon non-stick coating) |
|
Control System |
Siemens/Omron PLC with multi-language touch screen |
|
Electrical Standards |
220V/380V/415V/480V |
|
Compliance Certifications |
CE, ISO9001, Food-grade material certification (FDA compliant) |
Quality Assurance Protocol
Material Traceability: 100% verification of SUS304 stainless steel grade via spectrometer before machining.
CNC Precision Milling: Critical dividing drums and cams are processed via 5-axis CNC to ensure micron-level tolerances.
Fatigue Endurance Test: 48-hour continuous dry-run execution to verify thermodynamic stability of motors and gearboxes.
Live-Dough Calibration: Pre-shipment testing using real dough to verify and log volumetric weight consistency and zero sticking under load before crating.
Electrical Safety Compliance: High-voltage insulation and grounding tests matching CE standards.
Shipping & Delivery Logistics
Flexible Trade Terms: Fully compliant with Incoterms 2020 (EXW, FOB, CFR, CIF, DDP).
Primary Loading Ports: Qingdao / Shanghai / Shenzhen, China (or designated domestic ports based on consolidation needs).
Multimodal Transport: Experienced in handling sea freight (FCL/LCL), air cargo for urgent spare parts, and cross-border rail freight for Central Asia/Europe.
Lead Time: Standard configurations ship within 20–30 business days post-deposit. Custom voltage or high-capacity lines ship within 45–60 days.
Factory & Hard-Power Focused
Timeline & Footprint:
Established in 2013, expanding into a 12,000 square meters manufacturing base strategically situated in Foshan's high-tech industrial center.
Human Resources:
A robust workforce of 400+ employees, including a dedicated engineering division led by national senior baking machinery experts.
Compliance & Intellectual Property:
Operating under strict EU CE Certification standards, supported by multiple proprietary utility and design patents.
Global Reach & Client Base:
Empowering over 3,000 global customers with reliable export capabilities across Europe, Southeast Asia, Northeast Asia, and international markets.
FAQ
Q: What is the exact weight accuracy tolerance of this machine?
A: Under standard hydration (55%-65%), our volumetric dividing system maintains a weight deviation within ±1.5% - 2%.
Q: How does the machine handle sticky or high-hydration doughs?
A: We offer custom Teflon-coated hoppers and flour dusters to prevent sticking on doughs with up to 70% hydration.
Q: Can one machine cover both small dinner rolls (30g) and large pizza doughs (300g)?
A: It requires changing the dividing drum/piston set. We design quick-change tooling that allows operators to switch configurations in less than 15 minutes without special tools.
Q: Is this machine ready for upstream and downstream automation?
A: Yes. The Siemens/Omron PLC features standard I/O ports and interlock signals, making it fully compatible with existing spiral mixers, intermediate proofers, and continuous tunnel oven lines.
Q: What spare parts are included for international buyers?
A: Each machine ships with a 1-year wear-and-tear kit, including food-grade seals, rounding belts, cutter blades, and a complete English troubleshooting manual.
