Product Overview
The Ultrasonic Cake Roll Cutting Machine is an industrial food processing machine designed for precise cutting of Swiss rolls, cream-filled log cakes, multi-layer dessert rolls, and other high-adhesion bakery products. Its high-frequency ultrasonic blade cutting system delivers clean cutting surfaces, consistent portion sizes,
Commercial Yield & Waste Control
Frictionless Separation: The 20kHz vibrating titanium blade cutting action stops cream, jam, and chocolate dragging, completely eliminating raw material cross-contamination.
Deformation-Free Geometry: Slices without mechanical downward force, ensuring soft cream-filled Swiss rolls retain perfect structural roundness for premium packaging.
Zero End-Trim Scrap: Precision active stabilization holds fragile log margins securely, eliminating edge crumbling and cutting product waste to near zero.
Specification
|
Model |
Blade Width |
Dimensions (L×W×H) |
Capacity / hour |
Voltage / Power |
Weight |
|
PC-500 |
915mm (three blades) |
2350×1620×1850 mm |
800–900 pcs |
220V / 4KW |
530kg |
Automated Throughput & Shift Reliability
Continuous 24/7 Execution: High-torque dual-axis servo drives manage conveyor travel and vertical strokes simultaneously to maintain constant factory throughput.
Micro-Metric Calibration: The internal controller guarantees a strict +/-0.1mm positioning tolerance, keeping portion weights uniform across entire multi-ton batch runs.
Instant HMI Interfacing: Slicing thickness, blade excitation tracking, and indexing profiles switch via touchscreen in under 2 minutes to minimize downtime.
Risk Mitigation & Deployment Logistics
HACCP Stainless Build: Open-frame SUS304 construction combined with IP65-rated waterproof junction boxes facilitates rapid daily high-pressure washdowns.
Zero-Sharpening Mechanics: Solid titanium tooling operates entirely without cutting friction, removing periodic knife maintenance and blade replacement overhead.
Pre-Shipment Digital Audit: Every machine completes a 4-hour simulated load run and laser-interferometer alignment tracking, with full HD video validation provided before crate loading.
Supply Chain Localization: Core electrical control circuits utilize internationally sourced Siemens and Schneider switchgear to ensure immediate local component availability.
Factory & Hard-Power Focused
Timeline & Footprint:
Established in 2013, expanding into a 12,000 square meters manufacturing base strategically situated in Foshan's high-tech industrial center.
Human Resources:
A robust workforce of 400+ employees, including a dedicated engineering division led by national senior baking machinery experts.
Compliance & Intellectual Property:
Operating under strict EU CE Certification standards, supported by multiple proprietary utility and design patents.
Global Reach & Client Base:
Empowering over 3,000 global customers with reliable export capabilities across Europe, Southeast Asia, Northeast Asia, and international markets.
FAQ
Q: How do you protect the delicate ultrasonic transducer from damage if the factory floor undergoes a full high-pressure chemical washdown?
A: The ultrasonic transducer and high-frequency generator stack are completely sealed within a double-walled, o-ring gasketed SUS304 enclosure. While the cutting belt and titanium horn are designed for open high-pressure rinsing, this protected upper housing prevents any water ingress or chemical corrosion from degrading the sensitive piezo-electric crystals.
Q: What happens if an operator inputs a roll diameter that exceeds the safe vertical stroke limits of the mechanical assembly?
A: The system features dual-layered safety limits. Digitally, the HMI firmware cross-checks user inputs against pre-defined physical boundaries and blocks unsafe cutting profiles. Mechanically, fail-safe inductive proximity sensors cut power to the vertical servo drive instantly if the blade assembly travels past its calibrated boundary, preventing physical structural damage.
Q: Can your engineering department provide full AutoCAD or SolidWorks layout models for our internal plant planning?
A: Yes. Upon order confirmation, our dedicated design team provides full 3D STEP files and 2D DWG engineering blueprints. These files include exact anchor point coordinates, conveyor transfer heights, and electrical junction drop locations, allowing your plant engineers to accurately map factory footprint integration before the machine arrives.
Q: How does the machine handle automatic emergency stops without damaging the moving blade or ruining the product mid-cut?
A: When the emergency stop circuit is triggered, the central PLC executes a controlled decelerating abort sequence within milliseconds. The vertical servo instantly halts the blade travel before it hits the belt, while the digital generator shuts down the 20kHz acoustic wave safely, preventing current spikes from shorting the circuit.
Q: What is the lead time for custom tooling if we expand our pastry product range to wider trays in the future?
A: We maintain dedicated inventory blocks of premium raw titanium alloy bars at our factory. Custom cutting horns and modular indexing grids can be engineered, machined, acoustically balanced, and dispatched via priority air freight within 7 to 10 working days from drawing approval.
Q: What specific on-site requirements must our facility prepare before the equipment arrives for installation?
A: Your engineering team needs to prepare a leveled concrete floor capable of supporting the machine weight, a localized 3-phase power drop matching your ordered voltage, a dry pneumatic air supply line delivering clean 0.6MPa pressure for the stabilizing plate, and a standard floor drain within 2 meters for washdown discharge.
