Product Overview
The Commercial Industrial Cake Roll Slicer utilizes precise mechanical/ultrasonic cutting technology to portion Swiss rolls, cream logs, and soft sponge cakes without tail-end deformation or cream smearing. Designed for medium-to-high volume bakery lines, it ensures perfectly sealed, retail-ready cake profiles at high throughput rates.
Specification
|
Model |
Size |
Weight |
Voltage / Power |
|
PC-201B |
L2010×W1150×H1470 mm |
395kg |
220V / 0.8Kw |
Engineering & Operation Highlights
Zero-Smear Cutting System: Employs precision-honed titanium/stainless steel cutting assemblies that slice cleanly through dense fillings, multi-layered cream, and delicate sponge without crushing the cake structure.
Continuous Synchronization: Servo-driven belt conveyor automatically aligns with blade stroke speed, achieving a linear cut accuracy of ±0.5mm and eliminating product slippage.
Rapid Multi-Recipe Setup: PLC touchscreen stores up to 20 product profiles, enabling quick adjustments to slice thickness (5mm to 100mm) and speed indexes without halting the line.
Sanitary Modular Framework: Tool-free teardown design allows full conveyor belt removal in under 5 minutes for sanitary washdowns. All food-contact areas strictly conform to SUS304 specifications.
Technical Adaptability
Application Range: Soft bakery items with high moisture/fat content (Swiss rolls, sponge logs, jam rolls, cream-filled layers, and chocolate logs).
Integration Capabilities: Directly line-compatible with automated cooling tunnels, wrapping stations, and downstream horizontal flow-packers.
|
Parameter |
Customization Matrix |
|
Slice Thickness Range |
5mm – 100mm (Micro-adjustable via PLC input) |
|
Cutting Output Speed |
Up to 60 cuts/minute (Depending on product profile) |
|
Conveyor Configuration |
Standard 400mm / 600mm width (Bespoke extensions available) |
|
System Automation |
Independent standalone footprint or integrated line communication |
|
Utility Infrastructure |
220V/380V/415V (50/60Hz, 3-Phase); Custom plug topology |
Trade & Compliance Certification
Production Validation: Every machine undergoes a 100-cycle stress test utilizing high-fat simulation creams to guarantee no-stick performance before packing.
Global Logistics Prep: Standard shipping comprises ISPM-15 export-certified wooden packaging treated with interior anti-condensation desiccant vacuum wraps.
Regulatory Compliance: Built in accordance with strict industrial food machine safety directives, featuring interlocked safety guards and CE marking validation.
Factory & Hard-Power Focused
Timeline & Footprint:
Established in 2013, expanding into a 12,000 square meters manufacturing base strategically situated in Foshan's high-tech industrial center.
Human Resources:
A robust workforce of 400+ employees, including a dedicated engineering division led by national senior baking machinery experts.
Compliance & Intellectual Property:
Operating under strict EU CE Certification standards, supported by multiple proprietary utility and design patents.
Global Reach & Client Base:
Empowering over 3,000 global customers with reliable export capabilities across Europe, Southeast Asia, Northeast Asia, and international markets.
FAQ
Q: How does the blade mechanism prevent cream from smearing or sticking during continuous cutting?
A: The cutting edge features a specialized food-grade non-stick surface treatment combined with high-frequency mechanical motion. For high-density fillings or heavy fudge, we optionally deploy 20kHz Ultrasonic Cutting Technology which completely eliminates friction drag and blade residue build-up.
Q: What is the maximum product width and height the standard model can handle?
A: The standard machine accepts rolls with a maximum diameter/height of 120mm and a total log length of up to 600mm. Dimensions exceeding these values can be accommodated via customized conveyor widening and structural lift modifications.
Q: Can the machine execute both individual slice cutting and end-trimming for retail packaging?
A: Yes. The PLC control software includes a dedicated "Head & Tail Trimming" program. You can set the exact dimensions for the edge scraps, which the machine automatically discards before executing uniform portion cuts.
Q: What is the standard lifespan of the cutting blade, and how is sharpening handled?
A: Under standard multi-shift operation, the industrial blade retains its optimum edge geometry for 12 to 18 months. Sharpening or replacement requires minimal downtime via our modular blade cassette assembly, and a replacement blade blueprint is included in the technical manual.
Q: What are the primary wear-and-tear components that require stocking?
A: The primary wear elements are limited to the timing drive belts, conveyor tracking guides, and food-grade scraper blades. A complete 2-Year operational spares kit is bundled with every initial machinery shipment.
