Product Overview
The Ultrasonic Cake Cutting Machine Dual-Station is a high-throughput industrial portioning system engineered for simultaneous or alternating slicing of round cakes, square trays, and delicate mousse desserts. Utilizing dual-station rotary positioning paired with a 20kHz ultrasonic titanium blade, it achieves continuous, zero-downtime indexing-allowing operators to safely load/unload products on one station while the other undergoes high-speed, clean ultrasonic portioning.
Continuous Throughput & Dual-Station Efficiency
Zero-Downtime Alternating Indexing: Dual independent rotary stations execute an alternating cycle; Station A undergoes precision slicing while Station B is safely reloaded, eliminating machine idling.
Multi-Geometry Slicing Matrices: The internal PLC natively processes switching between concentric round portions, rectangular grids, and diamond configurations on a single dual-station setup.
Dual-Axis Acoustic Stabilization: The 20kHz titanium cutting assembly operates on dual-axis servo loops, ensuring identical penetration angles and clean edges for both loading zones.
Specification
|
Model |
Specification |
Dimensions (L×W×H) |
Voltage / Power |
Weight |
|
PC-1000B |
Dual Station |
3400×1100×2300 mm |
380V / 4KW |
1150kg |
Adhesion Defense & Portion Uniformity
Frictionless Acoustic Action: Continuous high-frequency vibration prevents cream, jam, and multi-layer gelatin from sticking to the knife, eliminating color smearing between layers.
Laser-Guided Tray Centering: Integrated optical sensors automatically cross-check the exact center coordinates of the cake tray upon station lock, mitigating off-center cutting waste.
Active Base Stabilization: Heavy-duty pneumatic clamping plates lock individual cake bases to the rotary tables, preventing centrifugal shifting during high-speed indexing.
Industrial Architecture & Compliance Verification
Separated Workzone Isolation: A solid SUS304 mechanical barrier physically divides the active cutting zone from the operator loading station, guaranteeing absolute operational safety.
Open-Frame Sanitary Build: IP65-rated structural architecture with quick-drain channels facilitates full chemical washdowns of the rotary stations without water pooling.
Global Component Interchange: Equipped with Siemens PLC hardware, Schneider electrical switchgear, and SMC pneumatic components to ensure immediate local parts replacement worldwide.
Pre-Shipment Performance Log: Every dual-station unit completes a 4-hour continuous cycling test under full load, verified by laser-interferometer alignment tracking before final export crating.
Factory & Hard-Power Focused
Timeline & Footprint:
Established in 2013, expanding into a 12,000 square meters manufacturing base strategically situated in Foshan's high-tech industrial center.
Human Resources:
A robust workforce of 400+ employees, including a dedicated engineering division led by national senior baking machinery experts.
Compliance & Intellectual Property:
Operating under strict EU CE Certification standards, supported by multiple proprietary utility and design patents.
Global Reach & Client Base:
Empowering over 3,000 global customers with reliable export capabilities across Europe, Southeast Asia, Northeast Asia, and international markets.
FAQ
Q: How does the dual-station setup protect operators from the moving ultrasonic blade during loading?
A: The system features a physical SUS304 dividing shield alongside dual-layered light curtains. If an operator's hand breaches the active cutting zone perimeter, the machine triggers an instantaneous hardware-level emergency stop.
Q: Can the two stations run entirely different cake sizes or cut profiles simultaneously?
A: Yes. The HMI touchscreen allows independent recipe programming for Station A and Station B. The central controller automatically adjusts the servo vertical stroke and rotary indexing angles per station in real time.
Q: What specific mechanism prevents cream buildup from degrading the ultrasonic frequency over long shifts?
A: The titanium horn operates with automatic frequency tracking to maintain optimal 20kHz vibration under load. For heavy cream formulations, the system includes an automated mechanical blade-scraping block between cycles.
Q: Can we integrate custom baking trays, or must we use standard round cake boards?
A: The rotary stations utilize modular, quick-change fixtures. We design customized alignment brackets based on your specific plastic trays, stainless hoops, or cardboard discs, switchable in under 3 minutes without tools.
Q: How does the digital generator handle factory voltage fluctuations without tripping?
A: The ultrasonic power stack includes an integrated wide-voltage regulator and digital overload protection circuit, isolating the sensitive piezo-electric crystals from localized industrial grid spikes.
Q: What are the exact utility connections required at our facility for installation?
A: You must prepare a leveled concrete washdown floor with a nearby drain, a stable 3-phase electrical supply matching your ordered voltage specification, and a clean, dry pneumatic air drop delivering 0.6MPa pressure.
