Product Overview
The Horizontal Cake Slicer is an automated industrial system engineered to split cake blanks, chiffon cakes, and sponge sheets horizontally. Utilizing high-speed reciprocating tension blades and a synchronized dual-conveyor assembly, it splits bulk bakery sheets into multi-layer substrates with strict thickness uniformity, eliminating manual cutting and product waste.
Specification
|
Model |
Dimensions |
Cutting Width |
Cutting Height |
Capacity / hour |
Voltage / Power |
Weight |
|
PC-101A |
L1310×W820×H1500 mm |
80mm |
130mm |
3500 burgers/hour |
380V / 0.75KW |
136kg |
Precision Stratification & Yield Optimization
Multi-Layer Splitting: Cuts a single cake blank into up to 5 uniform horizontal layers simultaneously for high-volume cake lines.
Reciprocating Tension Blades: High-speed bandsaw loops under hydraulic tension deliver flat, smear-free horizontal cuts across dense or light sponges.
Dynamic Top Compression: An adjustable overhead conveyor stabilizes the cake during travel, eliminating crowning or surface lifting for parallel layers.
Operational Agility & Crumb Mitigation
Synchronized Belt Drive: The top compression belt and bottom feeding conveyor are electronically locked to prevent layer shifting or tearing.
Integrated Crumb Collection: Downward-angled blade guides and dedicated collection chutes channel sponge dust away from belts to minimize cleanup downtime.
Toolless Thickness Reset: A mechanical hand-wheel with a digital position indicator allows operators to adjust splitting heights down to 1mm increments in under 60 seconds.
Industrial Architecture & Compliance Verification
Sanitary Cantilever Frame: Open-sided SUS304 stainless steel design allows conveyors and blade guides to be removed horizontally within 5 minutes for rapid washdowns.
Interlocked Shielding: The cutting chamber is enclosed behind polycarbonate safety panels that instantly halt mechanical action if opened.
Standard Components: Driven by high-efficiency SEW-Eurodrive motors and OMRON control relays for immediate global maintenance support.
Pre-Shipment Stress Test: Each unit undergoes a 6-hour continuous simulation with dial-indicator tolerance tracking before final crate loading.
Factory Capacity & Compliance
Timeline & Footprint:
Established in 2013, expanding into a 12,000 square meters manufacturing base strategically situated in Foshan's high-tech industrial center.
Human Resources:
A robust workforce of 400+ employees, including a dedicated engineering division led by national senior baking machinery experts.
Compliance & Intellectual Property:
Operating under strict EU CE Certification standards, supported by multiple proprietary utility and design patents.
Global Reach & Client Base:
Empowering over 3,000 global customers with reliable export capabilities across Europe, Southeast Asia, Northeast Asia, and international markets.
FAQ
Q:How does it handle dome-shaped or uneven cakes?
A:The top stabilization belt gently calibrates the incoming blank profile to a uniform height immediately before slicing, standardizing all internal layers.
Q:What is the blade lifespan and replacement time?
A:Food-grade carbon steel blades last up to 120 continuous operating hours. The cantilevered frame allows full blade set replacement in under 8 minutes using a single tool.
Q:Can the machine slice frozen cake blocks?
A:It is optimized for chilled or room-temperature cakes. For deep-frozen products, we customize the blade tooth profile and upgrade motor torque to prevent blade deflection.
Q:Can this machine integrate into an existing continuous cooling line?
A:Yes. We provide full 3D SolidWorks layout files and can customize conveyor heights, chassis lengths, and PLC handshaking signals to sync with your current line speed.
Q:What safety protocols prevent blades from snapping under heavy load?
A:A pneumatic auto-tensioning module monitors blade resistance. If a foreign object or unthawed block causes excessive tension, it triggers an immediate E-stop.
Q:What onsite utilities must be prepared prior to installation?
A:A leveled washdown floor, a 3-phase electrical drop matching your regional voltage, a regulated 0.5–0.6MPa dry pneumatic air line, and a floor drain within 2 meters.
