Product Overview
Engineered for high-throughput commercial bakeries, the Conical Dough Rounder with Aeration automates the shaping of divided dough into uniform, tension-rich spheres. By integrating a continuous airflow system, it eliminates dough sticking and minimizes the need for dusting flour, ensuring a seamless transition to intermediate proofing and moulding.
Specification
|
Dough Inlet Height |
870mm |
Dough Outlet Height |
1040mm |
|
Capacity |
2000–3000 pieces/hour |
Rounding Range |
50–1600g |
|
Voltage / Power |
380V / 1.1KW |
Weight |
420kg |
|
Dimensions |
W 1100 × D 1100 × H 1660 mm |
|
|
Product Features
Non-Stick Aeration Track
Adjustable airflow creates a micro-air cushion that prevents dough sticking and tearing. This minimizes flour consumption and cleanup downtime, even for high-hydration doughs.
Precision Geometric Rounding
The rotating cone and adjustable track deliver precise clearance control, ensuring smooth dough surfaces and optimal gluten tension without crushing the inner structure.
Industrial Sanitation & Durability
Constructed from heavy-duty SUS304 stainless steel and food-grade components. Optional Teflon-coated tracks simplify sanitation to meet strict commercial bakery standards.
Synchronized Line Integration
Variable frequency speed control allows seamless synchronization with upstream dividers and downstream intermediate proofers.
Applications
Suitable for high-speed automated rounding of:
- Toast and sandwich bread dough
- Hamburger bun and hot dog roll dough
- Dinner rolls and sweet bun dough
- Pizza and flatbread dough
- Yeast-leavened bakery products
Customization Options
|
Item |
Options |
|
Production Capacity |
Up to 3,000 pcs/hour (Subject to dough weight and characteristics) |
|
Dough Weight Range |
30g - 1000g (Customizable tracking channels for specific weight brackets) |
|
Track Coating |
Standard SUS304 stainless steel / Food-grade Teflon non-stick coating |
|
Aeration System |
Standard integrated air blower / Adjustable external airflow configuration |
|
Control System |
Standard push-button panel / Siemens or Omron PLC with touchscreen |
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Electrical Standards |
220V / 380V / 415V; 50Hz / 60Hz (Fully customized to local power grids) |
|
OEM Branding |
Custom machine colors, laser-cut logo plates, and metal nameplates |
Manufacturing & Quality Control
Material Verification: 100% inspection of SUS304 stainless steel with food-grade material test reports.
Precision Engineering: CNC machining of the conical drum and spiral guides to ensure precise tolerance matching.
Vibration Control: Dynamic balance testing of the rotating cone to guarantee stable, low-noise operation (<75dB) under full load.
Continuous Testing: Every machine undergoes a 72-hour mechanical dry-run and full dough rounding test before shipping.
Safety Compliance: Factory testing of all electrical components and emergency stop circuits to meet CE standards.
Export Protection: Wrapped in protective anti-moisture film and secured inside ISPM-15 fumigated seaworthy wooden crates.
Factory & Hard-Power Focused
Timeline & Footprint:
Established in 2013, expanding into a 12,000 square meters manufacturing base strategically situated in Foshan's high-tech industrial center.
Human Resources:
A robust workforce of 400+ employees, including a dedicated engineering division led by national senior baking machinery experts.
Compliance & Intellectual Property:
Operating under strict EU CE Certification standards, supported by multiple proprietary utility and design patents.
Global Reach & Client Base:
Empowering over 3,000 global customers with reliable export capabilities across Europe, Southeast Asia, Northeast Asia, and international markets.
FAQ
Q: What is the maximum dough hydration level this machine can handle?
A: Thanks to the combined action of the adjustable aeration system and the optional Teflon-coated track, the machine can process high-hydration doughs up to 70-75% depending on the flour strength and dough structure.
Q: How is the machine adjusted when switching between different dough weights?
A: Operators can adjust the clearance between the rotating cone and the spiral track via a centralized handwheel adjustment system. The process takes under 5 minutes, minimizing downtime during product changeovers.
Q: Can this rounder be fully integrated into an existing automated line?
A: Yes. The machine features adjustable discharge heights and variable frequency speed control, allowing it to synchronize perfectly with upstream automatic dividers and downstream belt proofer systems.
Q: How does the aeration system reduce operational costs?
A: By blowing a continuous stream of dry air along the rounding track, it prevents wet dough from sticking. This reduces the consumption of dusting flour by up to 50% and decreases the frequency of manual cleaning stops.
Q: What are the daily and weekly cleaning requirements?
A: Daily maintenance involves wiping down the stainless steel surfaces and clearing any flour residue from the tracks using dry compressed air. Weekly maintenance includes checking the air blower filters and inspecting the non-stick coating for wear.
Q: What safety certifications does the machine carry?
A: The rounder is manufactured in accordance with CE machinery directives. It features emergency stop buttons, safety interlock switches on protective covers, and low-voltage control circuits.
Q: What spare parts are recommended for stocking?
A: We supply a standard wear-and-tear kit with each machine, which includes replacement drive belts, air filters for the blower system, and electrical fuses. Additional spare parts are maintained in our inventory for immediate global dispatch.
Q: What is your standard warranty and technical support policy?
A: We provide a 12-month warranty covering all functional mechanical and electrical components. Technical support is available via remote video diagnostics, and comprehensive wiring diagrams and parts lists are provided with the instruction manual.
