Product Overview
The Commercial Industrial Dough Moulder utilizes precise progressive roller reduction and synchronized curling belts to shape divided dough pieces into uniform cylindrical or loaf forms. Engineered for medium-to-high volume baking lines, it optimizes gas de-gassing while preserving internal gluten web structures, delivering ready-to-proof loaves with perfect crumb uniformity.
Specification
|
Capacity |
2000 pieces/hour |
Dough Forming Weight |
50–1200g |
|
Number of Pressing Plates |
1 |
Number of Rollers |
4 |
|
Conveyor Belt Width |
400mm |
Pressing Plate Length |
1100mm |
|
Dough Inlet Height |
1180mm |
Dough Outlet Height |
640mm |
|
Voltage / Power |
380V / 0.75KW |
Weight |
385kg |
|
Dimensions |
W 700 × D 2250 × H 1200 mm |
|
|
Production Line Features
Zero-Stress Gluten Preservation: Multi-stage progressive rolling gently flattens the dough instead of crushing it, protecting yeast viability and increasing baked loaf volume by up to 15%.
Precision De-Gassing Matrix: Heavy-duty chrome-plated steel rollers expel large carbon dioxide pockets, guaranteeing a tight, uniform internal crumb structure free of large air holes.
High-Throughput Continuous Molding: The inverter-driven progressive conveyor handles a consistent output speed of up to 3,000 dough pieces per hour, preventing upstream dividing bottlenecks.
Site Integration & Washdown Protocols
5-Minute Cleaning & Tracking: The quick-access mechanical design allows operators to complete routine cleaning, scraping, and belt tracking adjustments in under 5 minutes without dismantling the drive frame.
Broad Weight Flexibility: Micro-calibrated position locks allow the same line to adjust roller clearance and switch from 50g hot dog buns to 1200g heavy toast dough blocks in under 30 seconds.
Non-Stick Synthetic Scraping: Dual-stage polyurethane scrapers continuously clean roller surfaces during operation, eliminating dough tearing on high-hydration recipes up to 70%.
Line Automation Handshake: Standard industrial connections seamlessly align the unit beneath intermediate proofers and discharge directly onto automatic pan-loading conveyors or baguette trays.
Safety Interlocks & Hazard Prevention
Roller Guard Safety Hopper: Equipped with a mechanical safety micro-switch. The machine isolates power instantly within 0.1 seconds if the hopper guard is lifted or breached during operation.
Thermal Overload Protection: High-torque drive motors feature independent thermal sensors linked to the control circuit, shutting down the line automatically before component overheating occurs.
Factory & Hard-Power Focused
Timeline & Footprint:
Established in 2013, expanding into a 12,000 square meters manufacturing base strategically situated in Foshan's high-tech industrial center.
Human Resources:
A robust workforce of 400+ employees, including a dedicated engineering division led by national senior baking machinery experts.
Compliance & Intellectual Property:
Operating under strict EU CE Certification standards, supported by multiple proprietary utility and design patents.
Global Reach & Client Base:
Empowering over 3,000 global customers with reliable export capabilities across Europe, Southeast Asia, Northeast Asia, and international markets.
FAQ
Q: How does the machine handle high-hydration or sticky dough formulations without clogging the rollers?
A: The reduction rollers utilize dual-stage spring-loaded polyurethane scrapers that continuously wipe dough residue from the steel cylinders. For sticky dough profiles up to 70% hydration, we provide optional flour-duster attachments that distribute a fine micro-layer of flour to ensure clean release.
Q: Can this machine process different bread shapes, such as pointed French baguettes and flat-top sandwich toast?
A: Yes. The machine features an adjustable pressure board beneath the curling belt. By loosening the dual mechanical handwheels, operators can adjust the board height and angle to switch from tight, long baguette shapes to wide, uniform sandwich loaf shapes.
Q: What is the maintenance cycle for the molding and curling belts?
A: Under standard two-shift daily operation, the high-tensile synthetic belts require only a dry brush down at the end of each shift to remove loose flour. The belts maintain structural alignment for over 3 years before requiring tension tracking adjustment or replacement.
Q: Is the machine compatible with universal international power grids?
A: Yes. We configure the internal electrical contactors, transformers, and drive motors at our factory to match your local utility infrastructure, supporting 220V, 380V, 415V, or 440V configurations at both 50Hz and 60Hz cycles.
Q: What critical wear-and-tear spare parts are recommended to maintain on-site?
A: The primary wear elements are limited to the roller scrapers, drive timing belts, and return springs. A comprehensive 2-year operational spares kit containing these components is bundled inside the export crate with every initial machinery shipment.
